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What is Non-Woven Fabric

 

 

Nonwoven fabric is composed of oriented or random fibers, is a new generation of environmentally friendly materials, with moisture-proof, breathable, flexible, lightweight, non-combustible, easy to decompose, non-toxic and non-irritating, colorful, inexpensive, recyclable and other characteristics. Such as the use of polypropylene granules as raw materials, by high-temperature melting, spraying, laying outline, hot pressing and rolling continuous one-step production method. Because of the appearance of cloth and certain properties and called it cloth.

 

Why Choose Us

Quality Raw Material

We use safe 100% high-quality natural soft cotton for premier care of babies and Adult. And our innovative products are with biodegradable materials to keep our responsibility for environmental protection. Additionally, we could customize the product quality with your market demand.

Wide Product Range

We could provide various of baby and adult care products, including baby open diapers, baby pants, baby change mats, bibs, wet wipes, cotton buds, sanitary napkin, adult diaper, under pad and so on. OEM/ODM is warmly welcome!

Professional Advanced Equipment

We have a number of domestic first-class automated diaper production lines, wet wipes production lines, and pad production lines in our factory, and have established professional product R&D centers and testing centers to continuously develop high-quality products.

Complete Product Qualifications

Our products all have passed test of ISO, CE, FDA, SGS, etc. The quality of our products is highly praised by customers. All of our products comply with international quality standards and are greatly appreciated in a variety of different markets throughout the world.

 

Benefits of Non-Woven Fabric

 

1. Light weight

With polypropylene non woven fabric as the main raw material, the proportion is only 0.9, only three-fifths of that of cotton, and the polypropylene non woven fabric also with fleeciness and good feel.

2. Non-toxic and non-irritating

The product is manufactured with food-grade raw materials in accordance with fda, without other chemical ingredients, stable performance, non-toxic, odorless and non-irritating to skin.

3. Antibacterial and anti-chemical agents

Polypropylene is a chemically blunt substance, which is not insect-eaten and can isolate the erosion of bacteria and insects in the liquid; Antibacterial, alkali corrosion, finished products do not affect the strength due to erosion.

4. Good physical properties

Made of polypropylene spinning directly into a net of thermal bonding products, the strength of the products is better than the general staple fiber products, the strength of the directionless, similar to the vertical and horizontal strength.

5. Environmental protection

Polypropylene is the raw material of most non woven fabrics, while polyethene is the raw material of plastic bags. Although the two substances have similar names, they are quite different in chemical structure. The chemical molecular structure of polyethene has quite strong stability and is extremely difficult to degrade, so it takes 300 years for plastic bags to decompose. The chemical structure of polypropylene is weak, and the molecular chain can be easily broken, so that it can be effectively degraded, and it enters the next environmental cycle in a non-toxic form. A non-woven shopping bag can be completely decomposed within 90 days. Moreover, polypropylene non woven fabric shopping bags can be reused for more than 10 times, and the pollution to the environment after being discarded is only 10% of that of plastic bags.

 

What are the Applications of Non-Woven Fabric
 

Medical

Spunbond nonwoven fabric has taken a plunge amidst the pandemic. It is used in the manufacturing of various medical items like gloves, masks, surgical gowns, surgical drapes, bandages, medical packaging, plasters, disposable clothing, surgical scrubs, bath wipes, shoe covers, cleanroom wipes, and so on. For now, the most important application is disposable face masks.

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Health and Hygiene

Non-woven fabric has changed the face of the hygiene industry. It is used in almost all hygiene products be it for babies or adults. It is used in diapers, sanitary pads, cosmetic wipes, cosmetic facial pads, makeup wipes, nail wipes, etc. It is a favorite of every nonwoven fabric manufacturer.

Geo-textile and Construction

Non-woven geotextile fabric is the latest addition to the list. It has emerged in recent years only. It can be used in numerous construction processes like erosion control, soil stabilization, canal construction, drainage system, landfill lining, and even plant potting. Non-woven geotextile is a growing industry and is the future of non-woven fabric.

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Household

You may not be aware of the spunbond nonwoven items that you use every day. They're lying in the nook and corner of every household right now. You may fail to realize that even your air and water filter are made of this. Additionally, it is also used in tea or coffee bags, household wipes, laundry bags, floor wipes, cheese wraps, envelopes, and even mops.

Industrial

Spunbond nonwoven fabric is very useful in industrial applications. It is used in carpet backing, industrial wipes, machine stabilizers, packaging, flooring, composites, and even for machine embroidery. Since it is always produced in bulk, a non-woven fabric manufacturer gains a lot of profit from this area.

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Smart Nonwoven Products

We have a smartphone, a smart TV, and even a smart car nowadays. It is no surprise that smart spunbond nonwoven products will join this list someday. The items that are likely to be manufactured out of this include alarm system embedded carpets, blast-resistant curtains, burglar-proof blinds, and other such products. 

Types of Non-Woven Fabric

 

1

Spiny non woven cloth: The spining process is to spray a high pressure water jet onto one or more layers of fiber network, so that the fibers are entangled with each other, so that the fiber network can be strengthened and have a certain strength.

2

Heat-bonded non woven fabric: Thermal bonding non woven fabric refers to the addition of fiber mesh or powder hot melt bonding reinforcement materials, fiber mesh after heating melting cooling reinforcement into cloth.
The pulp flows into a net of non-woven cloth
The air flow into the net non-woven cloth can also be called dust-free paper, dry papermaking non-woven cloth. It is the use of air mesh technology to open the wood pulp fiber board loose into a single fiber state, and then use air flow method to make the fiber agglutination in the net curtain, fiber mesh reinforcement into cloth.

3

Wet non woven cloth: Wet non-woven cloth is the fiber raw material in the water medium is opened into a single fiber, at the same time, different fiber raw materials are mixed, made into fiber suspension slurry, suspension slurry is transported to the network forming mechanism, the fiber in the wet state into a network and then strengthened into cloth.

4

Spunbonded non woven fabric: Spunbonded non-woven cloth is in the polymer has been extruded, stretch and form a continuous filament, filament laid into a network, fiber network after its own bonding, thermal bonding, chemical bonding or mechanical reinforcement method, so that the fiber network into non-woven cloth.

5

Melt spray non woven fabric: Melt-blown non-woven process: polymer feeding - melt extrusion - fiber formation - cooling - into a network - reinforcement into cloth.

6

Acupuncture on non woven cloth: Needling non-woven cloth is a kind of non-woven cloth by dry method. Needling non-woven cloth is to reinforce the cloth with a fluffy fiber net by using the puncture function of needles.

7

Stitch non woven fabric: Non woven fabric is a kind of dry non woven fabric. The knitting method is to use the warp knitting coil structure to reinforce the fiber mesh, yarn layer, non-textile material (such as plastic sheet, plastic thin metal foil, etc.) or their combination to make non woven fabric.

 

What are the Raw Materials Of Non-Woven Fabrics?

 

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Animal fibers Sheep's wool

There are many types of animal wool and hairs that are used in the textile industries to produce things. But high importance is given to sheep's wool to produce Material Non Woven Fabric. In general, sheep's wool is at a high price, so it is collectively used in the form of cuttings or reclaimed wool. However, there is provenance imposing restrictions on the use of sheep's wool based on their variations in the impurities and the quality of reclaimed wood, as well as the physical and chemical properties.

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Vegetable fibers

Cellulose is one of the most important vegetable fiber constituents, which is hygroscopic and hydrophilic. Apart from this, there are several other substances involved in vegetable fibers that can affect their properties. Another important vegetable fiber is cotton, which is often used for the production of Material Non Woven Fabric.

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Man-made synthetic polymers fibers

It has been identified that the field of non woven bonded fabrics is very broad that includes different types of existing fibers to some extent. In certain areas of non woven bonded fabrics, specific fiber types are becoming predominant. For instance, the major fiber types are polyamide 6.6 (Nylon) and polyamide 6 (Perlon).

Characteristics of Non-Woven Fabric
 

Flat and flexible

Usually flat and flexible, making them versatile for various applications.

Thickness

Can be of any thickness, depending on the application.
No raveling or fraying: Do not ravel or fray at the cut edges, giving them a long product use life.

Easy care

Most are easy to care for, and they can be machine-washed and dry-cleaned.

Shrinkage

Nonwovens can shrink in the wash, depending on the type of fiber used.Porosity: Most are porous, which makes them ideal for applications that require breathability.

Absorbent and stretchable

Web-like nonwovens made from natural fibers are porous, can stretch, and are biodegradable; quite a good balance for a fabric.

Lack of drape

Nonwovens may not have the drape of woven and knitted fabrics, but they are still suitable for various applications where this characteristic is unnecessary.

 

How to Choose Non-Woven Fabric

Grammage (GSM)

GSM, or grams per square meter, is a crucial factor that determines the weight and thickness of the non woven fabric roll. Higher GSM indicates a heavier and more durable fabric, while lower GSM signifies a lighter and more delicate material. The appropriate GSM depends on the intended application.

Material Composition

Non woven fabric rolls can be made from various materials, including polypropylene, polyester, nylon, and natural fibers like cotton and bamboo. The material composition significantly influences the fabric's properties, such as strength, softness, and breathability.

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Surface Texture

Non woven fabric rolls come in a range of surface textures, from smooth and silky to rough and textured. The surface texture affects the fabric's appearance and functionality. For instance, a smooth surface is ideal for printing or lamination, while a textured surface provides better grip and cushioning.

Color and Pattern

Non woven fabric rolls are available in a vast array of colors and patterns, allowing you to match your project's specific aesthetic requirements. Solid colors, vibrant prints, and intricate designs are all available to suit your creative vision.

 

Non-Woven Fabric Fabric Manufacturing Process
 

Dry Laid or Air Laid Nonwoven Process

In this process, major staple fibers are used and involve three major steps. They are fiber preparation which is done by opening and mixing process, web formation conducted by carding or by air-lay processes and the last step is web stacking particularly done by parallel lay, cross-lay, and perpendicular-lay processes. Conventional staple fibers usually of the length of 12 to 100mm are used as raw material in the dry-laid process. Here, classical textile carding or air-laying machines are utilized to separate and orient the staple fiber mechanically for the creation of a fiber web.

Wet Laid Process

This manufacturing process of nonwoven fabric simply depends upon the paper-making process. The fibers can be dispersed in fluids, for that we can go for this process. Same as in the paper-making method, very short fibers dispersed in water are laid on a travel across perforated lattice. In wet-laid nonwoven manufacturing, to make the slurry the fibers are mixed properly with chemicals and then dissolved in water. Then, specific paper machines are used to remove the water off the fibers to create a uniform sheet of material like a web, which in the subsequent process is bonded and dried. Fibers with a length of less than 10 mm are preferable for the wet-laid nonwoven process and the resulting fabric has a weight varying from 10 to 540 g/m2. The wet-laid nonwoven process has advantages such as high productivity, great uniformity, and control of fiber orientation of properties, as compared to the air-laid process.

Polymer laid

Here, extrusions include spunbond (or spunlaid), melt-blown, and porous film systems. The fabrics that are manufactured by these systems are referred to individually as polymer-laid nonwovens. Extrusion-depended nonwovens are manufactured with machinery related to polymer extrusion, as used in the production of synthetic filaments. In a polymer-laid method, fiber formation, web formation, and web consolidation are carried out as an integrated operation. In the case of spunlaid fabrics, polymer granules are first melted and then the molten polymer is extruded through spinnerets. The continuous filaments that are formed are then cooled down and suspended onto a conveyor belt to form a uniform web. The filaments should be sufficiently warm enough so that the filaments can adhere to each other.

 
How to Maintain Non-Woven Fabric
 
01/

The outer lining of the matching coat should be smooth when worn inside. Avoid hard objects such as pens, key cases, mobile phones, etc. in the pocket to avoid local friction and pilling. Minimize friction with hard objects (such as sofa backs, armrests, and tabletops) and hooks when wearing outside. It is not easy to wear for too long. You must stop or change your clothes in about 5 days to restore the elasticity of the clothing to avoid fiber fatigue damage.

02/

When changing the season storage, it must be washed, ironed, and dried to be sealed with plastic bags and placed flat in the closet. Pay attention to shading to prevent fading. It should be regularly ventilated, dedusted and dehumidified, and not exposed to sunlight. Put anti-mildew and anti-moth tablets in the closet to prevent the cashmere products from getting moist and moldy.

03/

Keep it clean and change it frequently to prevent the growth of borers.

04/

If there is pilling, do not pull it strongly, and you must cut off the pompon with scissors to avoid being unable to repair due to off-line.

 

 
Our factory

 

Fujian Nan'an Quanfa Paper Product Co., Ltd. was founded in 2010 and is located in Lujiang Industrial Zone, Liucheng, Nan'an City, Fujian Province, China. It is a comprehensive company that integrates independent research and development, manufacturing, domestic and foreign sales, and OEM processing services. The company implements a multi-brand development strategy, with its own brands including "Yierle" , "Beidele" and "Megachoice". Its main products are baby diaper, Baby Pant Diaper,Sanitary napkins,Adult Diaper, Adult Pant Diaper, Under Pad, Pet Diaper, Wet Wipe, Face Mask, Raw Material etc.Since the establishment of the company, it has been guided by technological innovation and excellent quality. Quanfa Paper Products specializes in every detail of the work. All products are controlled through scientific, rigorous production processes and professional laboratory testing, and strive for excellence. To produce safety, comfort, hygiene, environmental protection products, give back to our customers.

 

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FAQ
 

Q: How long does non-woven fabric last?

A: Furthermore, it has been concluded that polypropylene can be exposed to sunlight for up to 14 days between installation and cover and will have an expected lifetime of up to 200 years.

Q: What are the Speciality of non-woven fabric?

A: Non-woven fabrics are moisture-proof, breathable, flexible, thin, flame-retardant, non-toxic, tasteless, inexpensive, and recyclable. It can be used in different industries, such as sound insulation, heat insulation, heating sheets, masks, clothing, medical, filling materials, etc.

Q: How can you identify a non-woven fabric?

A: They are flat or tufted porous sheets that are made directly from separate fibres, molten plastic or plastic film. They are not made by weaving or knitting and do not require converting the fibres to yarn. Typically, a certain percentage of recycled fabrics and oil-based materials are used in nonwoven fabrics.

Q: Why is non-woven fabric good?

A: The many advantages of non-woven fibers include resiliency, enhanced absorbency, improved washability, and bacterial protection. Non-woven fabrics can also be tailored to enhance certain features such as liquid repellency, impact resistance, flame retardancy, electrical insulation, and thermal insulation.

Q: How do you clean non-woven fabric?

A: Although non-woven fabric is not cloth, it can be washed if it is not too dirty, but it cannot be washed in a washing machine or rubbed hard. It can only be rubbed gently with hands and rinsed. After washing, it should be dried and blown quickly.

Q: Can water go through non-woven fabric?

A: Woven geotextiles with a few exceptions are semi impermeable, and their flow-through rate is low, while nonwoven geotextiles are permeable, and their flow-through rate is high.

Q: What is nonwoven fabric?

A: Nonwoven fabrics are 100% polypropylene fibres pressed together with adhesives, chemicals and heat into sheets of finely bonded web structures. They are not made by weaving or knitting and do not require converting the fibres to yarn.

Q: What are the benefits of nonwoven fabrics?

A: Nonwoven fabrics are liquid repellent, absorbent, washable and soft. They are also stretchy, flame retardant, strong, durable and sterile. It can be made to mimic the appearance of textured woven fabrics.

Q: Do non woven fabrics have a grain?

A: Generally speaking a piece is said to be cut on a particular grain when the longest part of the pattern or the main seams of the finished piece are aligned with that grain. Non-woven materials such as felt, interfacing or leather do not have a grain. A close-up image of the grain of blue woven chambray fabric.

Q: Are nonwoven fabrics environmentally friendly?

A: Nonwoven fabric is made from oil-based and recycled materials. If nonwoven fabric is disposed correctly, they can be recycled.
It is an eco-friendly material in the sense that it does not harm animals or the Earth as much as the production of traditional fabrics. Its high durability and strength means the fabric can be reused repeatedly.

Q: What is nonwoven fabric used for?

A: Nonwoven fabric is commonly known to be used for gift and flower wrapping. It’s also used in hospitals as a bacterial barrier because it ensures hygiene in surgical gowns and medical masks.
Other practical applications are in reusable green shopping bags, garment bags and totes. Commercial uses include padding, thermal insulation, acoustic insulation and filtration; as well as in combination with other materials for apparel and home furnishings.

Q: Is non-woven fabric sustainable?

A: It is used in the manufacturing of various medical items like gloves, masks, surgical gowns, surgical drapes, bandages, medical packaging, plasters, disposable clothing, surgical scrubs, bath wipes, shoe covers, cleanroom wipes, and so on. For now, the most important application is disposable face masks.Another reason why the non-woven fabric is more sustainable than other plastic varieties is the waste-management part of its lifecycle. Since it is reusable, recyclable, and less toxic than other materials, polypropylene and non-woven fabric lower the burden of waste management.

Q: How is nonwoven fabric made?

A: Nonwoven fabrics are formed directly from short fibers that are assembled in sheets. The fibers are connected together to enhance the handlability of such sheet of otherwise loose fibers.Nonwoven fabric is composed of oriented or random fibers, is a new generation of environmentally friendly materials, with moisture-proof, breathable, flexible, lightweight, non-combustible, easy to decompose, non-toxic and non-irritating, colorful, inexpensive, recyclable and other characteristics.

Q: Is non-woven fabric stretchy?

A: The Thermoplastic Polyurethane (TPU) meltblown nonwoven has a natural stretching property that allows it to stretch up to 500% in Machine Direction (MD) and Cross Direction (CD). The nonwoven has an impressive recovery capability, making it suitable for various applications.It can, in fact, be reused and recycled over and over again. To minimize the environmental impact, it is possible to recycle the packaging or the waste of non-woven, and reuse them.

Q: Is non-woven fabric recyclable?

A: Both sources of nonwoven textile waste from the industry are clean, free of organic substances and relatively homogenous in terms of material, which makes them suitable for direct recycling into a high-quality product.It is made using spun and bond polypropylene fibre, and it is soft and air-permeable. Non-woven bags are made of non-biodegradable plastic.The nonwoven fabric in accordance with the invention has excellent biodegradability and, when buried in the earth, it may become degraded in about two months to the extent that it no longer has a trace of its original form.

Q: Is non-woven fabric absorbent?

A: Two characteristics of nonwovens make them particularly suitable for use in an absorbent structure—high bulk for imbibing and holding large amount of fluid per unit mass of material and low cost of converting raw material into final product.Wet-laid nonwovens are prepared by dispersing the short fibers of 30 mm length in water and deposited on the wire mesh, allowing the water to drain from the web. The fibers within the web were entangled by means of either fiber-to-fiber friction or binding agent.

Q: Is non-woven natural or synthetic?

A: It begins by reviewing the use of natural fibres including the most widely used: cotton, jute, kenaf and flax. Most nonwoven fibres are still, however, synthetic. The rest of the chapter discusses the use of polypropylene, polyester, polyethylene and nylon.The capes and wraps used by the dentists and also in the restaurants involve nonwoven fabrics. Imitation furs, gloves, gloves liners, medical and surgical apparel, outerwear, workout wear, swimwear, protective clothing, shoe insoles, sleepwear, shoulder pads and also the innerwear comprise nonwoven fabric.

Q: Is non-woven fabric heat resistant?

A: The non-woven fabric has very interesting characteristics such as absorption, impermeability, elasticity and softness of the product. In addition, it is a tear-resistant and fire-resistant material. It is a flexible, easy to fold and lightweight material and is washable and sterilisable.

Q: Can you wash non-woven polypropylene?

A: In general: NWPP can be hand washed in warm or hot water, rinsed thoroughly, and hung to dry. Handwashing may extend the longevity of NWPP materials. NWPP can be machine washed (warm) and tumble dried (low).Melt polymer chips(raw material). Form filaments by spinning the molten polymer and stretching the molten filaments. Separate and spread fiber bundles of many filaments, and lay down the fibers on a net to form a web. Bind the fibers in the form of a sheet through thermal bonding and perform embossing.

Q: What is the origin of non-woven fabrics?

A: These hypothetical beginnings range from historical legends to early technology developments. The actual roots of nonwovens may not be clear, but in 1942 the term “nonwoven fabrics” was coined and such fabrics were being produced in the United States.Nonwoven fabrics are lighter and weaker than woven or knit fabrics. They don't have much memory (for example, if you bend your elbow the fabric will retain that position and leave a pucker in the fabric) or laundering durability, making them unsuitable in durable clothing applications.

 

As one of the leading non-woven fabric manufacturers and suppliers in China, we warmly welcome you to buy or wholesale high-grade non-woven fabric for sale here from our factory. All customized products are with high quality and competitive price. Contact us for more details.

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